Manufacturing

Excelevs’ advanced manufacturing lines combine automation, MES control, and digital twin technology to deliver consistent, first-time-right quality. With precision processes like cell stacking, laser welding, and in-line QA, we ensure every product meets the highest standards at scale.

Excellence Through Innovation

Excelevs is committed to delivering world-class electric mobility solutions, built on precision manufacturing and the highest global quality standards.

By continuously investing in research, advanced technology, and smart manufacturing practices, we ensure our products remain at the forefront of the EV industry. As we expand and innovate, Excelevs stays dedicated to excellence, sustainability, and creating value for our customers, partners, and communities.

At Excelevs, innovation powers every step of our journey. We understand that leadership in the EV sector requires continuous improvement, adaptability to emerging technologies, and a drive to push boundaries.

Our focus on smart manufacturing and digital traceability enables us to design and build cutting-edge solutions that not only meet the evolving needs of modern mobility but also contribute to a greener, more sustainable future.

Smart Manufacturing

At Excelevs, we embrace Industry 4.0 with MES-driven production lines, digital twins, and advanced automation. Every process is monitored and controlled with precision, ensuring first-time-right quality at scale. From automated cell stacking to laser welding and end-of-line testing, our smart manufacturing practices deliver consistent performance, higher reliability, and faster time to market. In-line CT and vision quality assurance systems, supported by real-time SPC and alerts, guarantee that no detail is overlooked.

Capacity Ramp Planner

Scaling production requires more than just adding machines—it demands foresight. Our Capacity Ramp Planner uses demand signals and supplier readiness to model S-curves for seamless growth. This ensures that production volumes can be ramped up or down efficiently, without compromising on quality or timelines. By aligning capacity with market demand, Excelevs provides flexibility, stability, and on-time delivery to customers.

Digital Traceability

We believe transparency builds trust. Excelevs integrates digital traceability across every stage of the manufacturing journey. From part genealogy and torque or weld data to pack test histories, each component is tracked with accuracy. This comprehensive traceability not only ensures compliance but also allows faster problem-solving, enhanced product reliability, and complete accountability. Customers can be assured that every product is backed by a verifiable digital record.

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